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4000 Liters Stainless Steel Conical Bottom Helical Ribbon Mixer Vacuum Dryer

FOB Price:	US$42,000.00-56,000.00 / Piece
Min. Order:	1 Piece

Min. Order	FOB Price
1 Piece	US$42,000.00-56,000.00

Port:	Qingdao, China
Production Capacity:	1800 PCS Per Year
Payment Terms:	L/C, T/T

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Product Description

Company Info

Basic Info.

Model NO.

DZG4000

After-sales Service

Cheaper Spare Parts & Local Service

Warranty

One Year

Type

Vacuum Drying Equipment

Application

Powder

Operating Pressure

Vacuum

Vacuum Drying Equipment Type

Continuous Vacuum

Condition

New

Trademark

Pioneer

Transport Package

Wooden or Steal Support

Specification

4000 Liters

Origin

Shandong

HS Code

8419399090

Product Description

PRODUCTION DESCRIPTION

Conical Bottom Helical Ribbon Mixer Vacuum Dryer is a kind of multi-functional mixing and drying machine, it is a batch type fully closed process equipment for solid mixture and vacuum drying, which is widely used in chemical industry, fine chemical industry, food industry and pharmaceutical process industry. The corrosion resistance and cleanness of the cylinder metal material (Stainess steel) is especially suitable for medium in the above industries.
Conical Bottom Helical Ribbon Mixer Vacuum Dryer is a vertical type pressure vessel equipment. Its constructure mainly includes a cylindrical upper vessel with a head or only a flanged head, a flange mounted type detachable movable conical bottom vessel with discharge valve, heating/cooling jacket, agitating/stirring device, motorgear device, dust filter, temperature and pressure measurement device and etc.,also canbe assembly with hollow shaft heating system, online weighting device, online washing device(CIP/MIP), online sampling valve, SIP system, vacuum system, external hot water/thermal oil circulating system, PLC control system.

SPECIFICATIONS:

Capacity:	4000 Liters
Loading Rate(V/V):	40%~80%
Designed Pressure:	Vessel: -0.098 ~ 0.98Mpa,Jacket: 0.6Mpa
Designed Temperature:	Vessel: 200ºC Max., Jacket: 20 ~230ºC
Working Medium:	Vessel: Wet Material(Powder/Granular/ Fiber) that suiltable for the vessel material Jacket: Hot water / Low Pressure Steam / Thermal Oil
Construction Material:	Vessel: Stainless steel SS304 or SS316L Jacket: Stainless steel SS304 Dust Filter: Stainless steel SS304 or SS316L Discharge Valve: Stainless steel SS304 or SS316L
Agitating Speed:	0~32rpm or adjust to the material property
Cone Angle of Vessel:	60°(Standard) Or Against customized
Max. Leackage Rate of Gas:	20MBar/h
Inner Vessel Surface Roughness:	Ra≤0.5um Or Against customized
Working Noice:	≤75db
Driving Device:	22kW Flameproof AC Motor +Parallel-shaft Gear Reducer
Shaft Seal:	PTFE Packing Type Seal or Mechenical Seal
Standard/Design Code:	Refers to HG/T 2474-2014 & JB/T 11365-2013Or Against customized standard

APPLICATIONS

Suitable materials in powder,granular or fiber state:	Low viscosity, small particle size (particle size<2mm) materials; High viscosity, paste and slurry state material can also be dried with this equipment, and the feeding particle size of fragile materials can be appropriately enlarged after drying, but it is necessary to conduct tests to verify the appropriate materials, cone angle design and the capacity of driving motor; Heat-sensitive materials that should be drying at low temperature; Oxygen-sensitive with hazardous materials; Materials that requiring recovery of toxic solvents and gases; Materials that required with low residual volatile content; Materials that required mixed/blended sufficiently and evenly.
Inapplication materials and operating conditions:	In order to ensure the service life of the equipment, cannot be application with following material & operating conditions: Stainless steel corrodes rapidly in the presence of chloride ions, even more than ordinary mild steel. Therefore, there are requirements for the use environment of stainless steel, and it needs to be wiped frequently to remove dust and keep it clean and dry; Prohibit operating over designed pressure and temperature; Materials that easy to agglomerate during drying process.

PRODUCT ADVANTAGES

Helical ribbon type agitator is a kind of with low shear force that lifted and dropped freely along the inner wall of the cone dived by motor&reducer, the material continuously sheared and dispersed to ensure all materials in the cone can be fully moved, for the materials are not squeezed by any other external force, so avoiding the ineffective friction between materials and equipment as well as between material particles, and eliminating the possibility of material caking during the drying process, which greatly improves the mixing and drying efficiency of materials.

High drying efficiency
High mixing accuracy
Low shear helical ribbon stirring, without damaging the shape of materials
Extra heat exchange surface area possible by add hollow agitator heating system
Sanitary mechanical seal special to meet the requirement of GMP standard
Easy installation and maintenance
Design and manufacture according to the condition and requirement of customer

WORKING PRINCIPLE

Conical Bottom Helical Ribbon Mixer Vacuum Dryer is special designed for solid mixing & drying: 1/ The variable frequency motor via reducer drive the helical ribbon agitator rotating to achieve the material lifting along the inner wall of conical vessel from bottom to top; 2/ and then falling down by weight from top to bottom; 3/ During upper process the material are forced to vertical and axial motion in the vessel continuously and contact the inner wall for heating, the heat is mutually diffused in the materials by relatively convective and mixed, and achieving the effect of heating and drying in a short time; 4/ The water/solvent inside the material is constantly evaporated and the vapor is led out by the vacuum pump. If the vapor/liquid needs to be recovered, the system can be adding a condenser and recovery the liquid to a storage tank, this condenser can be installed before or after the vacuum pump, depending on the properties of the solvents;5/ The dryed material discharge by the bottom valve.

CAUTION:

Stainless steel corrodes rapidly in the presence of chloride ions, even more than ordinary mild steel. Therefore, there are requirements for the use environment of stainless steel, and it needs to be wiped frequently to remove dust and keep it clean and dry.

MATERIAL
Model/Code/Type 304, 316L are chromium-nickel alloys that common use stainless steel material for shell and tube type heat exchanger. Generally, applicating as a liquid-liquid heat exchanger, SS304 use on shell-side for cooling or heating by working medium pass through (such as water, refrigerating brine, thermal oil), and SS304 or SS316L use on tube-side according to the corrosion property of media. Applicating as a condenser, the vapors will pass through shell-side and condensate to liquid, SS304 or SS316L should use depend on the corrosion property of vapor.

PARTNER & VISITERS

FAQ
For we can quote accurately and supply quality products, please provide technical data along with your inquiry as such:
1) Required design and working pressure, temperature of equipment
2) The corrosion performance or PH value of working medium (if have)
3) Connect flange standard
4) Power supply - Voltage, Frequency, Explosion proof and protection class according with field application
5) Equipment operating ambient - Installation site(Room/outdoor installation, heated/unheated room), class of hazardous and fire hazardous area, climatic version and category of location
CONTACT
SHANDONG PIONEER HEAVY INDUSTRY TECHNOLOGY CO.,LTD.
Address : Changwang Industrial Park, Liushan Town, Linqu County, Weifang City, Shandong Province, P.R.China
Mr. Conan WEI

Address: Changwang Industrial Park, Liushan Town, Linqu County, Weifang, Shandong, China

Business Type: Manufacturer/Factory, Trading Company, Group Corporation

Business Range: Chemicals, Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Service

Management System Certification: ISO 9001, ISO 14001

Main Products: Chemical Reactor, Glass Lined Equipment, Enameled, Heat Exchanger, Pressure Vessel, Wiped Film Evaporator, Vacuum Dryer, Anfd, GMP Equipment, Distillation Column

Company Introduction: Shandong Pioneer Heavy Industry Technology Co., Ltd. is a professional design, manufacture, exporter in glass lined chemical equipment and other chemical equipment with advanced technology, completed production equipment, perfect quality control system and intimate sale and after- sale service.

The company have passed the certification of ISO 9001: 2015 and been approved by government to design & Produce glass lined equipment and chemical equipment as well as pressure vessels of category I and II. And adopt the same testing methods and production processes as well-known foreign companies to guarantee the quality of glass lined equipment and other chemical equipment.

The products included of various standard or none-standard specifications of chemical reactor, storage tank/receiver, distillator, film evaporator, vacuum dryer, filter, separator, metering vessels, heat exchanger, condensers, column systems and various accessories. The company also can specializes in GMP standard products and customized operating unit of chemical process.

Shandong Pioneer Heavy Industry Technology Co., Ltd. Belongs to PIONEER GROUP which have more than 20 years experience specialized on manufacturing glass lined equipment and other chemical equipment, and products have been exported to India, Russia, Thailand, Vietnam, Malaysia, Taiwan, Mexico as well as other countries and regions. We sincerely welcome customers from all over the world to visit our company. We will satisfy you with quality products and considerate services.

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