Basic Info.
After-sales Service
Cheaper Spare Parts & Service
Generator Type
Synchronous Generator
Output Type
AC Three Phase
Transport Package
Steal Pallet
Specification
As specifications
Product Description
RODUCT DESCRIPTIONSteam turbine is a kind of power equipment that converts steam heat energy into rotary mechanical energy. It is most commonly used to drive generators to generate electricity and can also replace electric motors to directly drive pumps, fans, compressors and other shaft rotating equipment. According to the thermodynamic system, steam turbines are mainly divided into backpressure type, condensing type, extraction condensing type, extraction backpressure type, etc.
According to the rating of inlet steam parameter, the steam turbine also canbe divided into hi-temperature & hi-pressure or hi-temperature & ultra-high pressure type, medium temperature & medium-pressure type, low parameter inlet steam type.
The condensing type steam turbine has a relatively complex thermodynamic system, there is a phase change by steam condensing to water, and then constitute a complete Rankine cycle with boiler system.
The condensing type steam turbine is widely use in industries included cement mills, steel mills, printing and dyeing mills, chemical industry, petrochemical industry, refuse incinerating power plant, waste heat power plant, power plant, etc. that need large amount electricity consumption or output and without heat energy consumption. |
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High Efficiency Ratio - The steam turbine mostly designed to multi-stage small enthalpy drop impulse type, generally have 2 to 4 stages more than traditional design models: this design arranged more stage and reduced the distance between each flow stage by adjusting the distribution of enthalpy drop, by decreased impeller diameter and increased blade height in each stage of steam turbine to reduce the interstage losses; also optimized the design of the blades, nozzles, and diaphragm nozzles profile, effectively reducing the frictional heat loss of the steam turbine, thereby improving the thermal-mechanical conversion efficiency (internal efficiency) of the steam turbine. The actual operating steam consumption rate is relatively lower, and the internal efficiency is at least 5-10% higher than traditional design models.
Wide Governing Range - The governing stage of steam turbine adopted a step-by-step regulation method to make the inlet regulation range of steam turbine more widely, and more suitable for variable operating conditions and overload operation of steam turbine.
Lower Vibration Value and Noise Level - The final rotor assembly of the steam turbine is a rigid solidly forged with CNC precision machining rotor. Compared with traditional flexible assembly rotors, the operating vibration value & failure rate of our products are significantly lower than other manufacturers' traditional models. The vibration value of the bearing pads of our units that have been put into operation are all within 0.02mm, and noise under 80dB by 1 meter distance away from the unit.
Less Steam Leakage- The steam chest & casings of the steam turbine are integrally cast and formed, the structure optimized design as horizontal split overall spherical structure is more reasonable and compact, with uniform thermal expansion and less deformation that cannot cause steam leakage on the horizontal split of the casings; The shaft gland seal system adopts axial flow labyrinth type with expansion compensation device, combined with the patented design of a reverse pressure steam seal compensation device, which has advantage of low friction on the main shaft, and steam leakage during operation have reducted more than 50% compared to traditional models, it greatly improving the safety and economy of unit operation.
More Safety & Sensitive For Governing System - Digital Electro-hydraulic Control governing (DEH) and emergency trip system (ETS) adopted separate high-pressure wear-resistant (flame resistant) oil supply system (EH), it has the characteristics of sensitive response, good stability, and low failure rate. Compared to regulation and crisis security system with low-pressure lube-oil supply, the actuator has high pulling force with high adjustment accuracy and is not easy to jamming, ETS has fast emergency trip response speed, this application eliminates the hidden failures of control hydraulic oil system caused by water emulsification and deterioration in the shared lubricating oil system.
Quickly Start-up - The high-temperature high-pressure and high-temperature ultra-high-pressure units adopt casing sleeve design of high-pressure inner casing and outer casing, this application can adapt thermal expansion of casing under startup, shutdown, and variable operating conditions, so the warm-up speed of the unit is fast, and the startup time can be reduced by more than one-third compared to traditional single casing models, greatly reducing the steam consumption during the startup of the steam turbine, thus reducing the operating cost of the unit.
Low cost of construction and operation - Due to compact structure, modular design, and small volume weight, the unit also has advantage of convenient installation and maintenance with low cost on construction & operation. TECHNICAL FEATURES
Hi-temperature & Hi-pressure/ Hi-temperature & Ultra-high Pressure Type
Capacity: 7.5MW to 50MW
Inlet steam pressure: 8.83MPa-a to 13.24MPa-a; Inlet steam temperature: 510 to 535Deg.C;
Pressure of Condenser: .0075MPa-a to 0.005MPa-a (Water cooling); 0.02MPa-a to 0.01MPa-a (Air cooling)
Supporting Steam Boiler Parameters: 9.8MPa-a to 13.7MPa-a; 510 to 540Deg.C
Double Sleeve Cylinder Design: High-pressure inner cylinder mounted in outer cylinder
Construction: Single flow, multi-stage solid rotor, horizontal spindle, two bearings
Rated Rotating Speed: 3000rpm direct coupling to generator ; 6500 or 6000/3000rpm (Special specifications)
Vibration VALUE: rated speed≤0.03mm ; critical speed≤0.15mm
Governing System (DEH+EH): Speed swing value: ≤15rpm; Speed governing droop: 4.5±0.5%; Speed regulation delay rate: ≤0.5%; Droop of exhaust pressure: 10%; Exhaust pressure delay rate: ≤2%
Emergency Trip (ETS): Overspeed: Overspeed: Overspeed: 110% ~112% of rated speed@mechanical, 105% ~106% of rated speed@electrical; Axial displacement: alarm@±0.8mm,trip@±1.0mm; Low pressure of lube-oil: alarm@0.06Mpa-g, AC oil pump start@ 0.05Mpa-g, DC oil pump start@0.04Mpa-g, trip@0.03Mpa-g, Electric turning gear stop@0.02Mpa-g; High-temperature of bearing: metal: alarm@90°C, trip@105°C/return oil: alarm@65°C, trip@75°C; Cylinder expansion diff.: alarm@-1mm & 3.5mm; trip@-1.5mm & 4.0mm
| TYPICAL TECHNICAL PARAMETER FOR REFERENCE |
| MODEL | CAPACITY
(MW) | INLET STEAM PARAMETERS | EXHAUST STEAM PARAMETERS | STEAM
RATE
(kg/kW·h) | SPEED
(rpm) | LAYOUT | REMARKS |
| FLOW (t/h) | PRESS. (Mpa) | TEMP. (ºC) | PRESS. (Mpa) | TEMP. (ºC) |
| N7.5-6.4 | 7.5 | 30.5 | 6.4 | 480 | 0.01 | 45.8 | 4.06 | 6000/3000 | Double | Temp. of boiler feed
water 104ºC |
| N15-8.83 | 15 | 52 | 8.83 | 535 | 0.0075 | 41 | 3.63 | 6000/3000 | Double | Fixed Extraction Steam
0.785Mpa;5t/h |
| N25-8.83 | 25 | 89.5 | 8.83 | 535 | 0.006 | 36.16 | 3.58 | 6500/3000 | Double | Temp. of boiler feed
water 210ºC |
| N30-8.83 | 30 | 113 | 8.83 | 535 | 0.0055 | 34.6 | 3.7667 | 3000 | Double | Temp. of boiler feed
water 215ºC |
| N40-8.83 | 40 | 150.5 | 8.83 | 535 | 0.0055 | 34.6 | 3.76 | 3000 | Double | Temp. of boiler feed
water 215ºC |
| N50-8.83 | 50 | 187.6 | 8.83 | 535 | 0.0055 | 34.6 | 3.752 | 3000 | Double | Temp. of boiler feed
water 215ºC |
Medium Temperature & Medium Pressure TypeCapacity: 3MW to 20MW
Inlet steam pressure:2.35MPa-a to 4.9 MPa-a; Inlet steam temperature: 390 to 435Deg.C
Pressure of Condenser: 0.008MPa-a to 0.0068MPa-a (Water cooling); 0.012MPa-a to 0.02MPa-a (Air cooling)
Supporting Steam Boiler Parameters: 2.5MPa-a to 5.4MPa-a; 400 to 450Deg.C
Construction: Single flow, multi-stage solid rotor, horizontal spindle, two bearings
Rated Rotating Speed: 3000rpm direct coupling to generator ; 5600/3000rpm (Special specifications)
Vibration Value: rated speed≤0.03mm ; critical speed≤0.15mm
Governing System (DEH+EH): Speed swing value: ≤15rpm; Speed governing droop: 4.5±0.5%; Speed regulation delay rate: ≤0.5%; Droop of exhaust pressure: 10%; Exhaust pressure delay rate: ≤2%
Emergency Trip (ETS): Overspeed: 110% ~112% of rated speed@mechanical, 105% ~106% of rated speed@electrical; Axial displacement trip@±0.7mm; Low pressure of lube-oil: alarm@0.055Mpa-g, Oil pump start@ 0.04Mpa-g, trip@0.03Mpa-g, Electric turning gear stop@0.015Mpa-g; High-temperature of bearing: metal: alarm@85°C, trip@100°C/ return oil: alarm@65°C, trip@70°C
| TYPICAL TECHNICAL PARAMETER FOR REFERENCE |
| MODEL | CAPACITY
(MW) | INLET STEAM PARAMETERS | EXHAUST STEAM PARAMETERS | STEAM
RATE
(kg/kW·h) | SPEED
(rpm) | LAYOUT | REMARKS |
| FLOW (t/h) | PRESS. (Mpa) | TEMP. (ºC) | PRESS. (Mpa) | TEMP. (ºC) |
| N4-4.3 | 4 | 20 | 4.3 | 410 | 0.008 | 41.53 | 5 | 5600/3000 | Single | |
| N4.5-3.43 | 4.5 | 20.5 | 3.43 | 435 | 0.0068 | 39 | 4.56 | 3000 | Double | Temp. of boiler feed water 104ºC |
| N6-2.35 | 5.6 | 30 | 2.35 | 305 | 0.008 | 41.53 | 5.36 | 3000 | Double | |
| N6-3.43 | 6 | 27.6 | 3.43 | 435 | 0.0076 | 40.56 | 4.6 | 3000 | Double | Temp. of boiler feed water 150ºC |
| N9-2.35 | 9 | 39.15 | 2.35 | 435 | 0.005 | 32.88 | 4.35 | 3000 | Double | |
| N10-2.4 | 10 | 56 | 2.4 | 310 | 0.02 | 60.1 | 5.544 | 3000 | Double | Air cooling condenser |
| N12-3.43 | 11.6 | 50 | 3.43 | 435 | 0.015 | 54 | 4.295 | 3000 | Double | Air cooling condenser |
| N15-3.43 | 15 | 61.5 | 3.43 | 435 | 0.005 | 32.88 | 4.1 | 5500 | Double | |
| N15-4.9 | 15 | 59.25 | 4.9 | 470 | 0.0068 | 39 | 3.95 | 3000 | Double | Temp. of boiler feed water 150ºC |
| N20-3.43 | 15 | | 3.43 | 435 | 0.013 | 51 | | 3000 | Double | Air cooling condenser |
| TYPICAL TECHNICAL PARAMETER FOR REFERENCE - Condensing Type |
| MODEL | CAPACITY
(MW) | INLET STEAM PARAMETERS | EXHAUST STEAM PARAMETERS | STEAM RATE
(kg/kW·h) | SPEED
(rpm) | LAYOUT | REMARKS |
| FLOW (t/h) | PRESS. (Mpa) | TEMP. (ºC) | PRESS. (Mpa) | TEMP. (ºC) |
| N1.2-0.155 | 1.2 | 11.71 | 0.155 | 195 | 0.007 | 39 | 9.76 | 3000 | Single | Axial exhaust |
| N3-0.6 | 2.75 | 25 | 0.6 | 158.8 | 0.007 | 39 | 8.83 | 3000 | Double | Saturated steam |
| N3.3-0.12 | 3.3 | 40.22 | 0.12 | 104.8 | 0.007 | 39 | 12.18 | 3000 | Double | |
| N4-0.88 | 4 | 26 | 0.88 | 280 | 0.008 | 41.5 | 5.6 | 3000 | Double | |
| N4.5-0.981 | 4.5 | 25.4 | 0.981 | 300 | 0.007 | 39 | 6.5 | 3000 | Double | |
| N5-0.15 | 5 | 58.88 | 0.15 | 111 | 0.008 | 41.5 | 11.776 | 3000 | Single | Axial exhaust |
| N7.5-0.98 | 7.5 | 43.2 | 0.98 | 280 | 0.006 | 36.16 | 5.75 | 3000 | Double | |
| N18-1.1 | 18 | 125 | 1.1 | 200 | 0.0078 | 41.05 | 6.94 | 3000 | Double | |
| N18-1.1 | 18 | 115 | 1.1 | 320 | 0.015 | 54 | 6.38 | 3000 | Double | Air cooling condenser |
| WORKSHOP |
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| MECHINING EQUIPMENT |
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| ASSEMBLY AREA |
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| HEAT TREATMENT PROCESS |
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| ANALYSIS LABROTRY |
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| ROTOR DYNAMIC BALANCE |
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1.
The he Model Select of steam turbine should according to the requirement of actual process and working condition, overload operating and low parameter running will affect the efficiency of steam turbine greatly;2. Our port of loading is Qingdao seaport, P.R.China;
3. Our delivery time is from 5 to 7 months after we get the 30% deposit payment;
4. Our product warranty time is one year from delivery time;
5. Our common payment term is 30% of contract amount by T/T advanced as deposit, balance 70% before shipment by T/T or L/C at sight;
6. If your need the certificate that issue by a third party, please let us know;
7. We can provide field guide service during installation and debugging, but the user should pay the cost against international practice.
Address:
Changwang Industrial Park, Liushan Town, Linqu County, Weifang, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Chemicals, Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Service
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Shandong Pioneer Heavy Industry Technology Co., Ltd. is a professional design, manufacture, exporter in glass lined chemical equipment and other chemical equipment with advanced technology, completed production equipment, perfect quality control system and intimate sale and after- sale service.
The company have passed the certification of ISO 9001: 2015 and been approved by government to design & Produce glass lined equipment and chemical equipment as well as pressure vessels of category I and II. And adopt the same testing methods and production processes as well-known foreign companies to guarantee the quality of glass lined equipment and other chemical equipment.
The products included of various standard or none-standard specifications of chemical reactor, storage tank/receiver, distillator, film evaporator, vacuum dryer, filter, separator, metering vessels, heat exchanger, condensers, column systems and various accessories. The company also can specializes in GMP standard products and customized operating unit of chemical process.
Shandong Pioneer Heavy Industry Technology Co., Ltd. Belongs to PIONEER GROUP which have more than 20 years experience specialized on manufacturing glass lined equipment and other chemical equipment, and products have been exported to India, Russia, Thailand, Vietnam, Malaysia, Taiwan, Mexico as well as other countries and regions. We sincerely welcome customers from all over the world to visit our company. We will satisfy you with quality products and considerate services.
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